Amadori rearrangement products are potent "activated flavor precursors". This study describes a stepwise optimization of DFG (1-deoxy-1-fructosylglycine) formation from glycine and glucose, varying temperature, water activity aw, concentration, and ratio/state of precursor mix. In the solid state reaction at 50 °C for 16 h, yield of DFG increased with decreasing water activity with a peak at aw = 0.22-0.33. In water the conversion was slower and negatively correlated with water activity in the range aw = 0.8-1. An industrially applicable 2-step vacuum drying and heating process was explored, which first concentrates precursor solution to aw = 0.5-0.6 and then continues the heating in a closed vessel for an additional 2-4 h. Over 40 mol% conversion from glucose to DFG was obtained on a multi-gram scale. Fine tuning of conditions will be needed for other amino acid/carbohydrate combinations and may offer new perspectives for tailored product flavor generation under moderate heating.
Keywords: 1-Deoxyglucosone (PubChem CID: 11228966); 3-Deoxyglucosone (PubChem CID: 114839); Amadori rearrangement product; DFG; Flavour formation; Kinetics; Maillard reaction; N-(1-deoxy-d-fructos-1-yl)glycine (PubChem CID: 3081391); Vacuum drying.
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