To improve the machining quality of the non-resonant elliptical vibration cutting (EVC) device, a compound control method for trajectory error compensation is proposed in this paper. Firstly, by analyzing the working principle of non-resonant EVC device and considering the elliptical trajectory error caused by piezoelectric hysteresis, a dynamic PI (Prandtl-Ishlinskii) model relating to voltage change rate and acceleration was established to describe the piezoelectric hysteresis characteristics of EVC devices. Then, the parameters of the dynamic PI model were identified by using the particle swarm optimization (PSO) algorithm. Secondly, based on the dynamic PI model, a compound control method has been proposed in which the inverse dynamic PI model is used as the feedforward controller for the dynamic hysteresis compensation, while PID (proportion integration differentiation) feedback is used to improve the control accuracy. Finally, trajectory-tracking experiments have been conducted to verify the feasibility of the proposed compound control method.
Keywords: PID controller; elliptical vibration cutting; piezoelectric hysteresis; piezoelectric stack actuators.