Analytical and numerical modeling of nonlinear lamb wave interaction with a breathing crack with low-frequency modulation

To characterize fatigue crack, an analytical calculation and finite element (FE) simulation of Lamb wave propagating through the region of a breathing crack in a two-dimensional(2D) isotropic plate were studied. Contact surface boundary conditions between the two surfaces of the vertical crack were considered to study contact acoustic nonlinearity (CAN) from the breathing contact crack in conjunction with the modal decomposition method, Fourier transform, and variational principle-based algorithm. Reflection and transmission coefficients in the fundamental frequency and second harmonic frequency were calculated and analyzed quantitatively. Different ratios of incident wave amplitude to crack width were studied to calculate CAN results related to micro-crack width. In addition, a low-frequency (LF) vibration(10 Hz) excitation was introduced to perturb the free surface vertical crack to close, and an interrogating Lamb wave(1 MHz) was used to study crack-related CAN in different conditions for interpreting the modulation mechanism. The contact boundary conditions between two surfaces of vertical crack were set which were dynamically changed due to the low frequency modulation. The clapping effects when the crack closed due to the modulation of the contact boundary conditions between the crack surfaces were studied and analyzed to get the quantitative correlation between CAN and LF modulation. The results obtained from the analytical model were compared with those from the FE simulation, showing good consistency. Knowledge of these effects is essential to correctly gauge the severity of surface cracks in the plate, which can be spotlighted in its application to quantitative evaluation of micro fatigue cracks in structural health monitoring(SHM).