A novel solar-powered milk cooling refrigeration unit with cold thermal energy storage for rural application

This experimental study analyzed the use of solar photovoltaic energy for operating a novel twin-circuit DC milk chiller without batteries using water-based cold thermal energy storage for different seasons in Chennai, India. HFC-134a and HC-600a were used as refrigerants in the two individual circuits. For each season, the test was conducted continuously for 18 days to analyze the quantity of generated ice that could be utilized to chill 10 L of milk in the morning and in the evening. The average quantity of ice formed per day in the ice bank during monsoon, winter, and summer seasons was found to be 3.61, 19.75, and 27.97 kg, respectively. Thus, it is evident that the use of solar energy with thermal energy storage is effective for operating the milk chilling unit for two seasons, namely winter and summer. However, the system requires an additional power source for continuous operation during the monsoon season. It is noteworthy to mention that the use of a solar milk chiller instead of a conventional milk chiller resulted in 91.15% lesser CO₂ emission with 27.6% less LCC. In this study, solar photovoltaic power was observed to be a good choice for chilling milk in the context of global warming and energy consumption. The use of thermal energy storage also allows the initial cost to be reduced.