Impact of Ball Milling on the Hydrogen Evolution Performance of Cu₂Sn_0.38Ge_0.62S₃ Photocatalytic Particles Synthesized via a Flux Method

Ball milling has been shown empirically to produce fine photocatalytic particles from large bulky particles but to drastically reduce the photocatalytic activity of such material during water splitting due to mechanical damage to the photocatalyst surfaces. If the damaged photocatalyst surfaces could be removed or reconstructed, the reduced particle sizes resulting from milling would be expected to provide enhanced photocatalytic activity. In the present study, fine particles of crystalline Cu₂Sn_0.38Ge_0.62S₃ (CTGS), which is responsive to long wavelength light up to the near-infrared region, were synthesized by a flux method and subsequent ball milling. A photocathode made of such particles showed significantly enhanced photoelectrochemical (PEC) performance under simulated sunlight while the photocatalytic hydrogen evolution activity of a powder suspension system made from the same material exhibited a typical decrease. The CTGS crystalline particles synthesized using the flux method were found to be highly crystalline but to have relatively large micrometer-scale sizes. Ball milling reduced the particle size but produced an amorphous coating of oxidized species that lowered the photocatalytic activity of the powder suspension system. Typical surface modifications of a photocathode made from this material, consisting of wet chemical processes, also served as an etching treatment to successfully remove the minimally crystalline surface layer and provide greater PEC activity. These data suggest the benefits of combining flux crystal growth with ball milling and the appropriate chemical etching process to obtain high-crystallinity fine photocatalytic particles responsive to long wavelength light with improved PEC hydrogen evolution activity.