Research on gear crack fault diagnosis model based on permanent magnet motor current signal

ISA Trans. 2023 Apr:135:188-198. doi: 10.1016/j.isatra.2022.10.001. Epub 2022 Oct 13.

Abstract

To solve the problem that it is inconvenient to install additional sensors to detect fault signals on the gear of the shearer, the permanent magnet motor control model was first established, and the motor control parameters were determined. Then, the gear mesh stiffness is used as the main judgment basis for gear failure. The gear failure model and the system torsion dynamics model are established. The gear meshing stiffness curve under the crack fault is fitted. Finally, the transmission system overall dynamic model is proposed to obtain the motor current and gear fault information. The influence of different faults on the system electromechanical performance is studied. The mapping relationship between the crack fault and the current is established. The typical characteristics under fault conditions are extracted, which is an important reference for studying the health status of the cutting drive system in the shearer.

Keywords: Current characteristics; Electromechanical coupling model; Gear failure; Meshing stiffness; Shearer.