Accelerated carbonation technology granulation of industrial waste: Effects of mixture composition on product properties

The use of accelerated carbonation technology in combination with a granulation process was employed to produce aggregates from a variety of industrial wastes, which included municipal solid waste incineration fly ash and air pollution control residue, oil shale ash, cement kiln dust, and quarry fines that have been produced in Estonia. Focusing mainly on the effects produced by the content of municipal solid waste incineration ash in the admixtures, the granule compositions were varied in order to tailor granule properties on the basis of CO₂ uptake, strength development, leaching behaviour, microstructure, and morphology. All the steps involved in the accelerated carbonation technology granulation process, from mixing with additives to granulation and carbonation treatment, were carried out in the same apparatus - an Eirich EL1 intensive mixer/granulator. The amount of CO₂ that was bound ranged from 23 to 108 kg per tonne of waste. The granules that included the optimised mixture of municipal solid waste incineration air pollution control residue, oil shale ash, cement kiln dust, and ordinary Portland cement were characterised by the highest compressive strength (4.03 MPa) and water durability for the size range of 4-10 mm. In addition, the process was found to be effective in reducing alkalinity (pH < 11.5) and immobilising heavy metals (especially zinc) and chloride. The composition and properties of the respective waste materials and mechanisms associated with the characteristics of the resulting granules were also addressed.