Towards the Prediction of Sandwich Composites Durability in Severe Condition of Temperature: A New Numerical Model Describing the Influence of Material Water Content during a Fire Scenario

An advanced fire thermal model was developed to predict the evolution of the temperature and decomposition gradient across a sandwich composite structure when exposed to high temperatures (fire). This model allows the prediction of a large numbers of parameters, such as thermal expansion, gas mass storage, porosity, permeability, density, and internal pressure. The highlight of this model is that we consider, in the sandwich constituents (core and skins), additional parameters, such as changing volume porosities, other coupled constituents (as infused resin in the balsa core), and what make the main originality of the present approach: moisture content (free and bounded water). The time dependence of many parameters, i.e., among others, the combustion advancing front and mechanical properties, can be predicted in a large number of material and fire scenarios. The proposed approach was validated in the case of sandwich panels, with glass/polyester or glass/vinyl ester skins and balsa core, exposed to high temperatures up to 750 °C. The influence of water on the thermal and mechanical responses is also highlighted.