Influence of the Regime of Electropulsing-Assisted Machining on the Plastic Deformation of the Layer Being Cut

Materials (Basel). 2018 May 25;11(6):886. doi: 10.3390/ma11060886.

Abstract

In this article, the influence of electropulsing on the machinability of steel S235 and aluminium 6060 has been studied during conventional and electropulsing-assisted turning processes. The machinability indices such as chip compression ratio ξ , shear plane angle ϕ and specific cutting energy (SCE) are investigated by using different cutting parameters such as cutting speed, cutting feed and depth of cut during electrically-assisted turning process. The results and analysis of this work indicated that the electrically-assisted turning process improves the machinability of steel S235, whereas the machinability of aluminium 6060 gets worse. Finally, due to electropluses (EPs), the chip compression ratio ξ increases with the increase in cutting speed during turning of aluminium 6060 and the SCE decreases during turning of steel S235.

Keywords: chip compression ratio; current density; electropulsing; machinability; specific cutting energy.