This paper deals with the effect of several residual stress profiles on the fatigue crack propagation in prestressing steel wires subjected to tension loading or bending moment. To this end, a computer program was developed to evaluate the crack front evolution on the basis of the Walker law. Results demonstrate that the absence of residual stresses makes the crack propagate towards a preferential crack path. When surface residual stresses are tensile and, correspondingly, core residual stresses are compressive, the fatigue crack fronts rapidly converge towards a quasi-straightshape. When surface residual stresses are compressive, with their corresponding tensile stresses in the core area, a preferential crack path also appears.
Keywords: Walker law; crack front aspect ratio; fatigue crack propagation; numerical modeling; preferential crack path; prestressing steel wires; residual stress profile; semi-elliptical surface cracks.