The mass-flow-rate characteristics of high-pressure pneumatic servo valves (HPSVs) have an important effect on the dynamic performance of high-pressure servo systems. However, these characteristics are difficult to obtain by theoretical calculations and flowmeter measurements owing to the compressibility of high-pressure gas. In this paper, a new measurement method of the mass-flow-rate characterization parameters of HPSVs is proposed based on the principle of the series connection sonic discharge of valve orifices. The effective cross-sectional area and critical pressure ratio of the servo valve orifices can be accurately and efficiently determined by connecting two valve orifices in series and exchanging the flow sequence of the two valve orifices. The two assumptions including the sonic and adiabatic discharge of the proposed measurement method were verified. A comparison between the test and simulation data showed that the accuracy of the measured effective cross-sectional area and critical pressure ratio of the HPSV was high. The measured critical pressure ratio ranged from 0.46 to 0.50, and the flow coefficient represented by the effective cross-sectional area variation decreased with increasing valve opening. These findings have general implications for the accurate design, analysis, and control of high-pressure pneumatic servo systems.
© 2022. The Author(s).