Redox flow batteries (RFBs), provide a safe and cost-effective means of storing energy at grid-scale, and will play an important role in the decarbonization of global electricity networks. Several approaches have been explored to improve their efficiency and power density, and recently, cell geometry modification has shown promise in efforts to address mass transport limitations which affect electrochemical and overall system performance. Flow-by electrode configurations have demonstrated significant power density improvements in laboratory testing, however, flow-through designs with conductive felt remain the standard at commercial scale. Concentration gradients exist within these cells, limiting their performance. A new concept of redistributing reactants within the flow frame is introduced in this paper. This research shows a 60% improvement in minimum V3+ concentration within simulated vanadium redox flow battery (VRB/VRFB) cells through the application of static mixers. The enhanced reactant distribution showed a cell voltage improvement by reducing concentration overpotential, suggesting a pathway forward to increase limiting current density and cycle efficiencies in RFBs.
Keywords: cell geometry; electrolyte mixing; limiting current; mass transfer; power density; static mixer; vanadium redox flow battery.