Temperature-sensitive gels (TSGs) are generally used in the fields of medical, robotics, MEMS, and also in daily life. In this paper, we synthesized a novel TSG with good thermal durability and a lower melting temperature below 60 °C. We discussed the physical properties of he TSG and found it provided excellent thermal expansion. Therefore, we proposed the usage of TSG to develop a strategic breathable film with controllable gas permeability. The TSG particles were prepared firstly and then blended with linear low-density polyethylene/calcium carbonate (LLDPE/CaCO₃) composite to develop microporous TSG/LLDPE/CaCO₃ films. We investigated the morphology, thermal, and mechanical properties of TSG/LLDPE/CaCO₃ composite films. The film characterization was conducted by gas permeability testing and demonstration temperature control experiments. The uniformly porous structure and the pore size in the range of 5⁻40 μm for the TSG/LLDPE/CaCO₃ composite films were indicated by SEM micrographs. The demonstration temperature control experiments clearly proved the effect of the controllable gas permeability of the TSG and, more promisingly, the great practical value and application prospects of this strategic effect for the temperature-sensitive breathable film was proved.
Keywords: breathable film; controllable gas permeability; gel; polymer composite; processing; temperature sensitive.