Hydrometallurgical recovery of metals: Ce, La, Co, Fe, Mn, Ni and Zn from the stream of used Ni-MH cells

The utilization of the stream of waste secondary nickel-metal hydride (Ni-MH) and lithium-ion (Li-ion) cells, representing annually about 33% of all consumer batteries and accumulators placed on the Polish market, will soon become a big challenge for both legislators and plants dealing with the recycling of this type of hazardous waste. It is due to the fact that no company in Poland operating on the market has a complete technology for the processing of a full stream of waste chemical energy sources produced in this country. Until now, the most commonly used techniques of processing this type of waste were pyrometallurgical process. In this paper, the quantitative and qualitative characteristics of the stream of waste batteries and accumulators collected at separate collection points are presented. The results of metal recovery: caesium, lanthanum, cobalt, iron, manganese, nickel and zinc from the stream of waste Ni-MH cells, type R6 (AA), using hydrometallurgical methods are also offered. The paper demonstrates that one-stage leaching at an initial temperature of 25.0 °C, with 3 M H₂SO₄ and at the solid to liquid ratio of s/l = 1/10, within 75 min, at a mixing speed of 500 rpm and in a strongly acidic environment should be adopted as optimal parameters for acid leaching of the paramagnetic fraction created after mechanical machining of Ni-MH battery, for which the leaching rates of individual metals were as follows: Ce - 97.7%, La - 88.7%, Co - 79.4%, Fe - 68.5%, Mn - 91.9%, Ni - 66.2% and Zn - 100%.