Ultrafast and efficient continuous flow organic synthesis with a modified extruder-grinder system

Sci Rep. 2024 Apr 27;14(1):9671. doi: 10.1038/s41598-024-59567-6.

Abstract

The study introduces a groundbreaking continuous system that combines an extruder and grinder to enable catalyst-free and solvent-free reactions under mild conditions. This temperature-controlled system facilitates the synthesis of highly functionalized chromenes, which have valuable applications in generating combinatorial libraries and complex target molecules. The newly developed mill extruder machine offers several advantages for industrial production on a large scale. It effectively reduces waste, saves energy, and enhances time efficiency. This system represents a significant advancement in the field, providing a new strategy for one-pot synthesis of various types of highly functionalized spirooxindoles and chromenes. Remarkably, these reactions can be accomplished within a short timeframe of 2-10 min, yielding impressive results of 75-98%. The results demonstrate superior performance compared to traditional reaction methods, making it an appealing tool and hotspot area of research in green chemistry.

Keywords: Catalyst-free; Chromenes; Continuous system; Extruder-grinder; Green chemistry; Multicomponent synthesis; Solvent-free.