Resin-bonded bridges (RBBs) are a minimally invasive and aesthetically pleasing treatment modality. However, their frequent failure has posed challenges for both dental professionals and patients. This necessitates the exploration of innovative strategies to enhance the longevity of RBBs. This study aimed to assess the bond strength of a mesh bridge fabricated using computer-aided design and three-dimensional (3D) printing technology in comparison to the traditional aluminum oxide sandblasting method. A total of 48 lower incisors were embedded in acrylic bases according to a standardized computer-generated model to receive 24 metal RBBs. The two groups underwent distinct metal surface treatments: the 3D mesh novel design and sandblasting with aluminum oxide particles sized at 250.00 µm. The bond strength of the bridges was evaluated, and statistical analysis was performed using the independent samples t-test with a significance level set at α = 0.05. The findings revealed a significant difference between the two methods (p < 0.001). The 3D mesh design exhibited a mean bond strength of 387.89 ± 24.15 N, while the sandblasting technique yielded a mean value of 161.46 ± 31.25 N. In summary, the 3D mesh design substantially enhanced the bond strength of RBBs compared to the traditional sandblasting technique.
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