Ni-Based Catalysts for CO2 Methanation: Exploring the Support Role in Structure-Activity Relationships

ChemSusChem. 2024 Mar 11:e202400310. doi: 10.1002/cssc.202400310. Online ahead of print.

Abstract

The catalytic hydrogenation of CO2 to methane is one of the highly researched areas for the production of chemical fuels. The activity of catalyst is largely affected by support type and metal-support interaction deriving from the special method during catalyst preparation. Hence, we employed a simple solvothermal technique to synthesize Ni-based catalysts with different supports and studied the support role (CeO2, Al2O3, ZrO2, and La2O3) on structure-activity relationships in CO2 methanation. It is found that catalyst morphology can be altered by only changing the support precursors during synthesis, and therefore their catalytic behaviours were significantly affected. The Ni/Al2O3 with a core-shell morphology prepared herein exhibited a higher activity than the catalyst prepared with a common wet impregnation method. To have a comprehensive understanding for structure-activity relationships, advanced characterization (e. g., synchrotron radiation-based XAS and photoionization mass spectrometry) and in-situ diffuse reflectance infrared Fourier transform spectroscopy experiments were conducted. This research opens an avenue to further delve into the role of support on morphologies that can greatly enhance catalytic activity during CO2 methanation.

Keywords: CO2 methanation; solvothermal synthesis; structure-activity relationship; support role• morphological effect.