Quality comparison of plastic packaging waste from different separation systems: Result enhancement with non-negative matrix factorization of FTIR spectra

Abstract

Whether plastic packaging waste is disposed of in different bins (source separation, S) or in a single bin (post source separation, P) is generally assumed to impact the waste stream's quality. To elucidate this question, we evaluated the quality of LDPE, HDPE, and PP plastic waste from both separation systems (S and P) through a concise analytical strategy. The materials received similar treatment after collection (e.g., washing, NIR-sorting). A multivariate approach to ATR-FTIR spectroscopy was developed to assess their material composition and the effect of washing. Results were complemented by TGA, DSC, and py-GC/MS analysis. The material performance was investigated by a lab-scale extrusion and granulation, followed by an assessment of the mechanical properties and the melt volume rate. Our study reveals the HDPE materials to be of good quality, regardless of their source. For LDPE and PP, the P-materials are fractionally more contaminated after washing. Both PP-materials display poor material performance with highly fluctuating elongations-at-break (between 30% and 380%). S-LDPE was found to contain more polymeric impurities than P-LDPE. We conclude that the quality depends strongly on the material type and on the treatment after collection (washing, sorting). The multivariate approach to FTIR data evaluation we propose aims at simplifying the quality evaluation of polyolefin waste plastics and may serve as a basis for future work in this field.

Keywords: ATR-FTIR; DSC; MVR; Mechanical recycling; Multivariate analysis; Plastic packaging waste; Polyolefins; Post source separation; Pyrolysis-GC/MS; Source separation; TGA; Tensile testing.