The variation of dynamic accuracy for press systems is the nonlinear phenomenon that results from the consideration of contact and impact on the deformation of transmission mechanism, usually revolute joint and translation joint. The influence is especially obvious in the ultra-precision mechanism, which can cause the vibration and unstabitily of position and machining accuracy would be failure. As usual, the dynamic accuracy is used to evaluate the ability of press systems, which is also the important design object. Due to the stronger nonlinear of dynamic accuracy, especially for the effect of coupling factors, the mathematical analysis method plays an important role in the study of dynamic behavior for press systems. This work proposes the new approach to conduct the simplified dynamic accuracy analysis based on the orthogonal design method, which optimize the reasonability of sample collection. The proposed method is compared with the traditional approach, which illustrates the advantage and efficiency for the dynamic accuracy analysis of press systems.•Developed dynamic accuracy analysis is observed to be effective for the stability evaluation of press systems.•The simplified model of coupling effect analysis is established based on orthogonal design method.•No need to collect a large amount of data for comparison and the reliable nonlinear analysis is conducted with simplified model.
Keywords: Coupling effects; Dynamic accuracy evaluation; Orthogonal sample analysis method of dynamic accuracy.; Simplify analysis; Ultra-precision mechanism.
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