Fatigue Life Prediction for Injection-Molded Carbon Fiber-Reinforced Polyamide-6 Considering Anisotropy and Temperature Effects

Materials (Basel). 2024 Jan 8;17(2):315. doi: 10.3390/ma17020315.

Abstract

The effects of anisotropy and temperature of short carbon fiber-reinforced polyamide-6 (CF-PA6) by the injection molding process were investigated to obtain the static and fatigue characteristics. Static and fatigue tests were conducted with uniaxial tensile and three-point bending specimens with various fiber orientations at temperatures of 40, 60, and 100 °C. The anisotropy caused by the fiber orientations along a polymer flow was calculated using three software connecting analysis sequences. The characteristics of tensile strength and fatigue life can be changed by temperature and anisotropy variations. A semi-empirical strain-stress fatigue life prediction model was proposed, considering cyclic and thermodynamic properties based on the Arrhenius equation. The developed model had a good agreement with an R2 = 0.9457 correlation coefficient. The present fatigue life prediction of CF-PA6 can be adopted when designers make suitable decisions considering the effects of temperature and anisotropy.

Keywords: anisotropy; fatigue life prediction; fiber-reinforced composite; injection molding process; numerical simulation; temperature effect.