Fluidic Ultrasound Generation for Non-Destructive Testing

Adv Mater. 2024 May;36(18):e2311724. doi: 10.1002/adma.202311724. Epub 2024 Jan 28.

Abstract

Air-coupled ultrasonic testing (ACU) is a pioneering technique in non-destructive testing (NDT). While contact testing and fluid immersion testing are standard methods in many applications, the adoption of ACU is progressing slowly, especially in the low ultrasonic frequency range. A main reason for this development is the difficulty of generating high amplitude ultrasonic bursts with equipment that is robust enough to be applied outside a laboratory environment. This paper presents the fluidic ultrasonic transducer as a solution to this challenge. This novel aeroacoustic source uses the flow instability of a sonic jet in a bistable fluidic switch to generate ultrasonic bursts up to 60 kHz with a mean peak pressure of 320 Pa. The robust design allows operation in adverse environments, independent of the operating fluid. Non-contact through-transmission experiments are conducted on four materials and compared with the results of conventional transducers. For the first time, it is shown that the novel fluidic ultrasonic transducer provides a suitable acoustic signal for NDT tasks and has potential of furthering the implementation of ACU in industrial applications.

Keywords: aeroacoustics; air‐coupled ultrasound; fluidics; harsh environment; laser Doppler vibrometer; non‐destructive testing.