Magnetic plug-type abrasive particle sensors have a wide range of applications in oil detection, but there is little literature on the effect of abrasive particle position on detection accuracy. In this paper, an alternating current (AC) bridge-type abrasive particle detection sensor is designed, in which the sensing module utilizes permanent magnets to attract iron particles, and the induction coil is specially designed to detect the magnetic field fluctuation caused by iron particles. A corresponding model was also designed to evaluate the sensor's sensitivity at different locations. In this paper, the magnetic field distribution of the sensor was first analyzed using finite element analysis software to obtain the magnetic field strength at different positions. Then, the response sensitivity of the sensor to particles and the effect of different positions on the detection results are explored through experiments. The simulation and the experimental results show substantial signal difference signal at different sensor positions. The method outlined in this article can determine the optimal sensing range for subsequent magnetic plug-type abrasive particle detection sensors and subsequently improve their reliability.
Keywords: capture location; finite element analysis; magnetic plug sensor; theoretical principle.