Strategies for the production of isotopically labelled Fab fragments of therapeutic antibodies in Komagataella phaffii (Pichia pastoris) and Escherichia coli for NMR studies

PLoS One. 2023 Nov 29;18(11):e0294406. doi: 10.1371/journal.pone.0294406. eCollection 2023.

Abstract

The importance and fast growth of therapeutic monoclonal antibodies, both innovator and biosimilar products, have triggered the need for the development of characterization methods at high resolution such as nuclear magnetic resonance (NMR) spectroscopy. However, the full power of NMR spectroscopy cannot be unleashed without labelling the mAb of interest with NMR-active isotopes. Here, we present strategies using either Komagataella phaffii (Pichia pastoris) or Escherichia coli that can be widely applied for the production of the antigen-binding fragment (Fab) of therapeutic antibodies of immunoglobulin G1 kappa isotype. The E. coli approach consists of expressing Fab fragments as a single polypeptide chain with a cleavable linker between the heavy and light chain in inclusion bodies, while K. phaffii secretes a properly folded fragment in the culture media. After optimization, the protocol yielded 10-45 mg of single chain adalimumab-Fab, trastuzumab-Fab, rituximab-Fab, and NISTmAb-Fab per liter of culture. Comparison of the 2D-1H-15N-HSQC spectra of each Fab fragment, without their polyhistidine tag and linker, with the corresponding Fab from the innovator product showed that all four fragments have folded into the correct conformation. Production of 2H-13C-15N-adalimumab-scFab and 2H-13C-15N-trastuzumab-scFab (>98% enrichment for all three isotopes) yielded NMR samples where all amide deuterons have completely exchanged back to proton during the refolding procedure.

MeSH terms

  • Adalimumab / therapeutic use
  • Antibodies, Monoclonal
  • Carbon Isotopes
  • Escherichia coli* / genetics
  • Immunoglobulin Fab Fragments* / chemistry
  • Immunoglobulin Fab Fragments* / genetics
  • Pichia
  • Trastuzumab

Substances

  • Immunoglobulin Fab Fragments
  • Carbon-13
  • Nitrogen-15
  • Adalimumab
  • Carbon Isotopes
  • Antibodies, Monoclonal
  • Trastuzumab

Supplementary concepts

  • Komagataella phaffii
  • Komagataella pastoris

Grants and funding

My laboratory is part of the department of Health in the Government of Canada, therefore our funding is solely from internal budgets. The funder (i.e. employer, the Government of Canada) had no input, nor influence in the study design, data collection and analysis. and decision to publish nor manuscript preparation.