Assessment of Water Transport and Chemical Attack of Meta-Illite Calcined Clay Blended Cement in High-Performance Concrete

Materials (Basel). 2023 Nov 13;16(22):7149. doi: 10.3390/ma16227149.

Abstract

Rapid urbanisation causes a rise in the need for infrastructure, which in turn fuels the creation of additional concrete and further increases cement supplies. Activation of illite-based clay mineral and usage in concrete production is one of the sustainable ways to address the cement industry anthropogenic issues. This study evaluates the durability properties of water transport (water absorption, and capillary water absorption), and resistance to aggressive environments (5% solutions of hydrochloric acid, HCl; sodium sulphate, Na2SO4; and calcium chloride, CaCl2) of meta-illite calcined clay (MCC)-based high-performance concrete (HPC). For this purpose, concrete was produced with 5, 10, 15, 20, 25 and 30% MCC content in partial substitution of CEM II. Results from the water absorption tests indicate an average percentage value of 3.57%, 3.35% and 2.52% for all the observed mixes at 28, 56 and 90 days, respectively, with MCCC-10 HPC having an average best value of 2.23% across the curing ages. On all observed days, the 5 to 15% cement replacements had very close average water sorptivity value of 0.125 ± 0.001 mm/min0.5 with the control mix (0.113 ± 0.011 mm/min0.5). The aggressive environments exposure findings of the hardened MCC-based HPC specimens of 10 to 20% recorded an approximately 15% compressive strength loss in HCl, Na2SO4 and CaCl2 solutions over the 90 days of curing. In all, the HPC mixes of 5 to 15% MCC content obtained an average durability performance factor of 89%. As a result, these findings imply that MCC can replace cement in up to 15% of HPC production.

Keywords: durability properties; high-performance concrete; meta-illite calcined clay; superabsorbent polymers.

Grants and funding

This research was funded by MINECO through two projects entitled: “Design of sustainable concrete for 3D printing based on rheology and on the control of very early properties (Eco3DConcrete)- PID2020-115433RB-I00” and “Design of concrete precast elements incorporating sustainable strategies for self-healing to increase their service life (PREHEALING)- PDC2021-121660-I00”. We also thank the Spanish Ministry of Science and Innovation for the financial support through its postdoctoral fellowship to Juan de la Cierva (No FJC2021-047024-I).