Analysis of Geometric Surface Structure and Surface Layer Microhardness of Ti6Al4V Titanium Alloy after Vibratory Shot Peening

Materials (Basel). 2023 Oct 31;16(21):6983. doi: 10.3390/ma16216983.

Abstract

This article presents an analysis of the impact of vibratory shot peening on the surface roughness and physical properties of the Ti6Al4V titanium alloy surface layer after milling. The elements of machine parts and structures made of titanium alloys are often exposed to variable loads during operation. Therefore, it is advisable to apply methods that enhance functional properties and increase the durability of interacting components. Increasing the operational durability of such elements can be achieved by vibratory shot peening. Variable amplitudes A = 24; 33; 42; 51; 60 mm and times t = 1; 7; 13; 19; 25 min were applied. It has been demonstrated that it is possible to achieve a threefold reduction in the roughness parameter, Sa = 0.344 µm, compared with milling, Sa = 0.95 µm. An increase in Smr(c) areal material ratio was observed after vibratory shot peening compared with milling. It has been shown that amplitude has a greater impact on the increase in hardening of the surface layer gh compared with time. The highest rate of change in surface roughness and thickness of the hardened layer was achieved at a vibratory shot-peening time of t = 13 min. The greatest thickness of the hardened layer, exceeding 200 µm, was obtained after shot peening with an amplitude of A = 60 mm.

Keywords: geometric surface structure; microhardness; shot peening; surface layer; surface roughness; topography.