Roadmap for Drug Product Development and Manufacturing of Biologics

J Pharm Sci. 2024 Feb;113(2):314-331. doi: 10.1016/j.xphs.2023.11.004. Epub 2023 Nov 8.

Abstract

Therapeutic biology encompasses different modalities, and their manufacturing processes may be vastly different. However, there are many similarities that run across the different modalities during the drug product (DP) development process and manufacturing. Similarities include the need for Quality Target Product Profile (QTTP), analytical development, formulation development, container/closure studies, drug product process development, manufacturing and technical requirements set out by numerous regulatory documents such as the FDA, EMA, and ICH for pharmaceuticals for human use and other country specific requirements. While there is a plethora of knowledge on studies needed for development of a drug product, there is no specific guidance set out in a phase dependent manner delineating what studies should be completed in alignment with the different phases of clinical development from pre-clinical through commercialization. Because of this reason, we assembled a high-level drug product development and manufacturing roadmap. The roadmap is applicable across the different modalities with the intention of providing a unified framework from early phase development to commercialization of biologic drug products.

Keywords: Biologics; Drug product; Formulation; Formulation robustness; Monoclonal antibodies; Process characterization; Process development; Process validation; QbD; Roadmap; Target product profile.

Publication types

  • Review

MeSH terms

  • Biological Products*
  • Drug Development
  • Drug Industry
  • Humans

Substances

  • Biological Products