Knitting from Nature: Self-Sensing Soft Robotics Enabled by All-in-One Knit Architectures

ACS Appl Mater Interfaces. 2023 Sep 20;15(37):44294-44304. doi: 10.1021/acsami.3c09029. Epub 2023 Sep 11.

Abstract

Self-sensing soft robotics that mimic the proprioception and exteroception abilities of natural biological systems have shown great potential in challenging applications. However, current add-on strategies that simply combine sensors with actuators by post processing generally suffer from poor compatibility in mechanical properties, interfacing problems, complex manufacturing, and high cost. Herein, we present knitted soft robotics with build-in textile-integrated multimodal sensors, where the knit structure is used not only as a physical actuating layer but also as a sensing functional component. Based on different knit-stitch arrangements, an all-in-one knitted electronic skin with functions of neurons, sensing, and actuation in a single knit-structured fabric layer is constructed. The knitted electronic skin is then integrated into knitted soft robotics, enabling a proprioceptive sense of actuation deformation and an exteroceptive perception of ambient stimuli with minimized interferences for actuation. In addition, the tuck stitches serve as an anisotropic strain-limiting layer to increase the actuating energy efficiency, which resolves the key conflict of softness and volumetric power density in soft actuators. This design strategy provides a convenient, low-cost, and customized method to bring about structural and functional integrability into soft actuators, greatly extending the adaptability of current soft robotics for real-world applications.

Keywords: biomimetic design; intelligent soft robotics; knitted structures; multimodal sensor; soft actuators.