In previous works, we had found that the addition of micron-sized, irregular-shaped aluminum (Al) powder, or Al nano platelets (flakes), improved the mechanical properties of polyesters, and that, additionally, the flakes led to an increase in electrical conductivity. The aim of this work was to examine the effect of nano-spherical particles of aluminum in a 60/40 PBT/PET polyester blend. A blend was used because it can help with the formation of a segregated network of metal particles that allows electrical conductivity at low loading. The notched Izod impact of Al nano-spherical composites increased with nano Al content up to an addition level of 2 vol.%. However, the tensile strength and flexural strength decreased gradually with increasing filler loading. Thus, the spherical shape and nano size of the Al particle caused it to be less effective than the micron-sized, irregular-shaped Al powder, or the Al flakes. The reason for this is that, while nano spherical particles have high surface area for bonding with the matrix, the Al-Al aggregation stands in the way of wetting by the polymer melt, whereas aggregation in flakes does not cause as much of a problem. The segregated network structure to enhance electrical conductivity did not form in this blend system with nano spherical particles. The nano-spherical Al acted as a nucleating agent but did not cause transesterification between the two polyesters or make it more susceptible to degradation.
Keywords: PET–PBT blend; aluminum nanoparticles; mechanical properties; metal–plastics; polymer metal composite.