Efficient urea electrosynthesis from carbon dioxide and nitrate via alternating Cu-W bimetallic C-N coupling sites

Nat Commun. 2023 Jul 26;14(1):4491. doi: 10.1038/s41467-023-40273-2.

Abstract

Electrocatalytic urea synthesis is an emerging alternative technology to the traditional energy-intensive industrial urea synthesis protocol. Novel strategies are urgently needed to promote the electrocatalytic C-N coupling process and inhibit the side reactions. Here, we report a CuWO4 catalyst with native bimetallic sites that achieves a high urea production rate (98.5 ± 3.2 μg h-1 mg-1cat) for the co-reduction of CO2 and NO3- with a high Faradaic efficiency (70.1 ± 2.4%) at -0.2 V versus the reversible hydrogen electrode. Mechanistic studies demonstrated that the combination of stable intermediates of *NO2 and *CO increases the probability of C-N coupling and reduces the potential barrier, resulting in high Faradaic efficiency and low overpotential. This study provides a new perspective on achieving efficient urea electrosynthesis by stabilizing the key reaction intermediates, which may guide the design of other electrochemical systems for high-value C-N bond-containing chemicals.