Plasma Figure Correction Method Based on Multiple Distributed Material Removal Functions

Micromachines (Basel). 2023 Jun 3;14(6):1193. doi: 10.3390/mi14061193.

Abstract

In the process of plasma figure correction for a quartz sub-mirror, the plasma parallel removal process and ink masking layer are combined for the first time. A universal plasma figure correction method based on multiple distributed material removal functions is demonstrated, and its technological characteristics are analyzed. Through this method, the processing time is independent of the workpiece aperture, which saves time for the material removal function to scan along the trajectory. After seven iterations, the form error of the quartz element is converged from the initial figure error of ~114 nm RMS to a figure error of ~28 nm RMS, which shows the practical potential of the plasma figure correction method based on multiple distributed material removal functions in optical element manufacturing and the possibility of becoming a new stage process in the optical manufacturing chain.

Keywords: figure correction; material removal distribution; material removal functions; reactive ion etching.