Multimetal Research in Powder Bed Fusion: A Review

Materials (Basel). 2023 Jun 9;16(12):4287. doi: 10.3390/ma16124287.

Abstract

This article discusses the different forms of powder bed fusion (PBF) techniques, namely laser powder bed fusion (LPBF), electron beam powder bed fusion (EB-PBF) and large-area pulsed laser powder bed fusion (L-APBF). The challenges faced in multimetal additive manufacturing, including material compatibility, porosity, cracks, loss of alloying elements and oxide inclusions, have been extensively discussed. Solutions proposed to overcome these challenges include the optimization of printing parameters, the use of support structures, and post-processing techniques. Future research on metal composites, functionally graded materials, multi-alloy structures and materials with tailored properties are needed to address these challenges and improve the quality and reliability of the final product. The advancement of multimetal additive manufacturing can offer significant benefits for various industries.

Keywords: additive manufacturing; dissimilar alloys; melt pool flow; microstructure; multimetal; powder bed fusion.

Publication types

  • Review