Imogolite nanotubes (INTs) form transparent aqueous liquid-crystalline solutions, with strong birefringence and X-ray scattering power. They provide an ideal model system for studying the assembly of one-dimensional nanomaterials into fibres, as well as offering interesting properties in their own right. Here, in situ polarised optical microscopy is used to study the wet spinning of pure INTs into fibres, illustrating the influence of process variables during extrusion, coagulation, washing and drying on both structure and mechanical properties. Tapered spinnerets were shown to be significantly more effective than thin cylindrical channels for forming homogeneous fibres; a result related to simple capillary rheology by fitting a shear thinning flow model. The washing step has a strong influence of structure and properties, combining the removal of residual counter-ions and structural relaxation to produce a less aligned, denser and more networked structure; the timescales and scaling behavior of the processes are compared quantitatively. Both strength and stiffness are higher for INT fibres with a higher packing fraction and lower degree of alignment, indicating the importance of forming a rigid jammed network to transfer stress through these porous, rigid rod assemblies. The electrostatically-stabilised, rigid rod INT solutions were successfully cross-linked using multivalent anions, providing robust gels, potentially useful in other contexts.
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