Quantification of active bearing input force for vibration reduction performance of unbalanced rotor systems

Sci Rep. 2023 Jun 2;13(1):8976. doi: 10.1038/s41598-023-35993-w.

Abstract

Recently, rotating machinery has been widely applied in various mechanical systems such as hydroelectric and nuclear power plants. When mechanical systems are operated, the main rotor is rotated to manufacture the product. If a fault occurs in the rotor, then the system is damaged. Thus, to avoid malfunction of the system and rotor damage, vibration issues because of bending, misalignment, and imbalance should be considered. In this regard, a smart structure-based active bearing system is extensively researched and developed to control rotor vibration. This system can continuously improve the noise, vibration, and harshness performance under various operating conditions by controlling the dynamic characteristics of the active bearing. This study focused on the effect of rotor motion control by quantifying the active bearing force and phase when an active bearing was applied in a simple rotor model. A simple rotor with two active bearing systems was modeled based on lumped-parameter modeling. In the rotor model, the active bearing, which had two piezoelectric actuators and rubber grommets placed in both the x- and y-directions, was located on both sides to control the vibration. The interaction between the rotor and the active bearing system was considered to quantify the force and phase of this system. Furthermore, through simulation, the motion control effect was validated when an active bearing was applied in the rotor model.