A Conformal Protective Skin Producing Stable Cathode-Electrolyte Interface for Long-Life Potassium-Ion Batteries

Small. 2023 Oct;19(40):e2302841. doi: 10.1002/smll.202302841. Epub 2023 Jun 1.

Abstract

The development of K-based layered oxide cathodes is essential for boosting the competitiveness of potassium-ion batteries (PIBs) in grid-scale energy storage. However, their service life is dramatically limited by interfacial instability issues, which is still poorly understood. In this work, amorphous FePO4 (a-FP) is built on K0.5 Ni0.1 Mn0.9 O2 (KNMO) as the protective skin, whose elasticity for strain relaxation and the K-conducting nature guarantee its integrity during fast and constant K-ion insertion/extraction. The conformal coating leads to a robust interphase on the cathode surface, which qualifies excellent K-transport ability and significantly suppresses the mechanical cracking and transition metal dissolution. Breakthrough in cycle life of the K-based layered cathodes is therefore achieved, which of the amorphous FePO4 coated K0.5 Ni0.1 Mn0.9 O2 (KNMO@a-FP) reaches 2500 cycles. The insights gained from the surface protection layer construction and the in-depth analysis of its working mechanism pave the way for further development of K-based layered cathodes with both bulk structural and interfacial stability.

Keywords: K-ion batteries; cathode-electrolyte interface; conformal surface protection; cycling stability; layered cathode materials.