Microwave-Assisted Synthesis of Highly Active Single-Atom Fe/N/C Catalysts for High-Performance Aqueous and Flexible All-Solid-State Zn-Air Batteries

Small. 2023 Aug;19(32):e2300683. doi: 10.1002/smll.202300683. Epub 2023 Apr 20.

Abstract

The development of low-cost single-atom electrocatalysts for oxygen reduction reaction (ORR) is highly desired but remains a grand challenge. Superior to the conventional techniques, a microwave-assisted strategy is reported for rapid production of high-quality Fe/N/C single-atom catalysts (SACs) with profoundly enhanced reaction rate and remarkably reduced energy consumption. The as-synthesized catalysts exhibit an excellent ORR performance with a positive half-wave potential up to 0.90 V, a high turnover frequency of 0.76 s-1 , as well as a satisfied stability with a lost half-wave potential of just 27 mV over 9000 cycles (much better than that of Pt/C with 107 mV lost) and good methanol resistance. The open-circuit voltages of as-constructed aqueous and flexible all-solid-state Zn-air batteries (ZABs) are 1.56 and 1.52 V, respectively, higher than those of 20% Pt/C-based ones (i.e., 1.43 and 1.38 V, respectively). Impressively, they afford a peak power density of 235 mW cm-2 , which exceeds that of Pt/C (i.e., 186 mW cm-2 ), and is comparable to the best ones of Fe/N/C-based ZABs ever reported.

Keywords: Zn-air batteries; metal-organic frameworks; microwave-assisted; oxygen reduction reaction; single-atom Fe/N/C.