Research on synergistic erosion by cavitation and sediment: A review

Ultrason Sonochem. 2023 May:95:106399. doi: 10.1016/j.ultsonch.2023.106399. Epub 2023 Apr 5.

Abstract

Sediment erosion frequently occurs in areas with high incidences of cavitation. The collaborative impact of abrasion and cavitation presents a host of challenges, threats, and damages to hydraulic engineering. However, little is known about the synergistic wear mechanism, and research conclusions remain inconsistent. In this work, relevant studies on synergistic erosion have been collected, classified, and analyzed. Presently, research on synergistic wear primarily operates at the macro and micro levels. The microscopic level enables the visualization and quantification of the process by which particles gain momentum from bubbles, the trajectory of particle acceleration, and the mechanism that triggers strong interactions between bubble-particle. At the macro level, erosion is understood as the summation of damage effects on the wall that is caused by the interaction between a plethora of bubbles of varying scales and numerous particles. The synergistic bubble-particle effect is reflected in the dual inhibiting or promoting mechanism. Furthermore, while numerical simulations could be realized by coupling cavitation, multiphase flow, and erosion models, their accuracy is not infallible. In the future, the dual role of particles, and particles driven by micro-jets or shock waves should be fully considered when establishing a combined erosion model. In addition, enhancing the influence of flow field and boundary parameters around bubbles and utilizing FSI would improve the predictive accuracy of erosion location and erosion rate. This work helps to elucidate the combined wear mechanism of hydraulic machinery components in sediment-laden flow environments and provides a theoretical basis for the design, manufacture, processing, and maintenance of hydraulic machinery.

Keywords: Cavitation damage; Dual mechanism; Numerical techniques; Particle erosion; Synergistic effect.

Publication types

  • Review