Based on the hypothesis that the fabrication of dental models using fused deposition modeling and poly-lactic acid (PLA), followed by recycling and reusing, would reduce industrial waste, we aimed to compare the accuracies of virgin and recycled PLA models. The PLA models were recycled using a crusher and a filament-manufacturing machine. Virgin PLA was labeled R, and the first, second, and third recycles were labeled R1, R2, and R3, respectively. To determine the accuracies of the virgin and reused PLA models, identical provisional crowns were fitted, and marginal fits were obtained using micro-computed tomography. A marginal fit of 120 µm was deemed acceptable based on previous literature. The mesial, distal, buccal, and palatal centers were set at M, D, B, and P, respectively. The mean value of each measurement point was considered as the result. When comparing the accuracies of R and R1, R2, and R3, significant differences were noted between R and R3 at B, R and R2, R3 at P, and R and R3 at D (p < 0.05). No significant difference was observed at M. This study demonstrates that PLA can be recycled only once owing to accuracy limitations.
Keywords: 3D printer; dental model; digital dentistry; material extrusion; poly-lactic acid; sustainable development goals.