Porous carbon spheres (PCSs) characteristic of perfect symmetry and ideal rheological property have great potential in electrochemical energy storage (EES). However, conventional synthesis of PCSs heavily relies on solution-based methods that may lead to environmental issues. Herein, an environment-friendly solvent-free method toward the facile and mass production of m-phenylenediamine-formaldehyde (MPF) resin spheres, which can be converted into PCSs after carbonization and activation is reported. An ultrahigh productivity of 25.89 g in a 100-mL container and an impressive percent yield of 98.89% can be achieved for the MPF resin spheres, which are further converted into carbon spheres with a reasonable yield of 14.5% after carbonization. When employed as the cathode material for aluminum-ion hybrid capacitors, the obtained PCSs afford a double-layer capacity of ≈200 mAh g-1 , the highest value among reported porous carbon materials for Al-based EES devices. It is anticipated that the solvent-free synthesis method for PCSs developed here may play a significant role in other EES devices, such as magnesium-ion and calcium-ion hybrid capacitors.
Keywords: Al-ion hybrid capacitor; energy storage; ionic liquids; resin spheres; solvent-free syntheses.
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