Development of highly efficient and stable non-precious metal-based pH-universal catalysts for hydrogen evolution reaction (HER) at high current densities remains challenging for water electrolysis-based green hydrogen production. Herein, a simple solvothermal process was developed to synthesize a NiMo metal-organic framework (MOF), from which a carbon-armored Ni4Mo alloy of an interwoven nanosheet structure was derived with a two-stage thermal treatment, to serve as a high-performance pH-universal HER catalyst. It requires low overpotentials of 22, 48, and 98 mV to achieve a current density of -10 mA cm-2 and 192, 267, and 360 mV to deliver an ultrahigh current density of -500 mA cm-2 in alkaline, acidic, and neutral media, respectively, and exhibits remarkable operational stability at an ultrahigh initial current density of -500 mA cm-2 for over 50 h, making it promising for applications in large-scale green hydrogen production. The success can be attributed to the unique catalyst design of a carbon-armored, composition-optimized NiMo alloy of an advantageous nanostructure of interwoven nanosheets for enhanced utilization of active sites and mass transfer of electrolytes and gaseous products, made possible with a MOF-derivation fabrication approach.
Keywords: high current density; hydrogen evolution reaction; metal−organic framework; noble metal-free catalyst; water electrolysis.