Utilization of Gasification Coarse Slag Powder as Cement Partial Replacement: Hydration Kinetics Characteristics, Microstructure and Hardening Properties

Materials (Basel). 2023 Feb 25;16(5):1922. doi: 10.3390/ma16051922.

Abstract

Coal gasification coarse slag (GFS) is a byproduct of coal gasification technology, which contains abundant amorphous aluminosilicate minerals. GFS has low carbon content, and its ground powder has potential pozzolanic activity, which can be used as a supplementary cementitious material (SCM) for cement. Herein, GFS-blended cement was studied in terms of ion dissolution characteristics, initial hydration kinetics, hydration reaction process, microstructure evolution process, and the development of the mechanical strength of their paste and mortar. Enhanced alkalinity and elevated temperature could increase the pozzolanic activity of GFS powder. The specific surface area of GFS powder and its content did not change the reaction mechanism of cement. The hydration process was divided into three stages: crystal nucleation and growth (NG), phase boundary reaction (I), and diffusion reaction (D). A higher specific surface area of the GFS powder could improve the chemical kinetic process of the cement system. The degree of reaction of GFS powder and blended cement had a positive correlation. A low GFS powder content (10%) with a high specific surface area (463 m2/kg) showed the best activation in cement as well as improving the late mechanical properties of cement. The results show GFS powder with low carbon content has the application value as SCM.

Keywords: degree of reaction; dissolution characteristics; gasification coarse slag powder; hydration kinetics; supplementary cementitious material.