Composite materials with a polymer matrix are used on a large scale to make light structures that involve high responsibility. The failure mechanisms of composite materials are very complex and for this reason, advanced techniques for damage detection and the assessment of structural integrity are required. The continuous structural health monitoring (SHM) uses nondestructive testing (NDT) techniques, sensors integrated into the structures, computers and dedicated software. This article presents a new automatic and precise method for detecting the orientation of strain gauges glued onto composite materials with a polymer matrix. The automatic identification of both the directions of the reinforcing fibers and that of the orientation of the strain gauge, respectively, allows for the calculation of the angle between these two directions. By knowing the difference between the nominal value of this angle and the value actually obtained after gluing the strain gauge, corrections obtained by calculation on the experimental values can be applied, using equations found in specialized literature. In this way, a drastic reduction of measurement errors introduced by the misalignment of strain gauges glued on composite materials can be achieved, resulting in a significant increase of measurement accuracy, which contributes to increasing the security of the monitored structures.
Keywords: CFRP composite; computational modeling; directional orientation; measurement error; non-destructive testing; strain gauge.