The purpose of this paper is to determine the best dimple core design for metal sandwich panels by investigating the various critical criteria and core design parameters using the fuzzy-hybrid multi-criteria decision-making tool. The structural integrity of a sandwich panel depends on the core design and significantly affects the bonding strength. The continuous design and testing of a sandwich panel is a very lengthy process that increases the design time. The simulation analysis output was segregated into nine critical failure criteria. All the critical criteria weightages were evaluated using the Fuzzy-Analytical Hierarchical Process, while the Fuzzy-Technique for Order Preference by Similarity to Ideal Solution was used to evaluate the Closeness Coefficient value to determine the best core design configuration. The results indicate that the core configuration with a diameter of 6.0 mm and a depth of 3.0 mm obtained the highest closeness coefficient values, 0.9937 and 0.9294, under cyclic loading conditions of 50% and 70%. It was shown that using average sizes in the dimple configuration tends to provide better delamination resistance and structural integrity. This study contributes to the selection of the optimum core design configuration based on the various design criteria and using non-complex and competent analysis.
Keywords: core design; critical criteria; finite element analysis; metal sandwich panel; structural integrity.