Conventional bulky and rigid planar architecting power systems are difficult to satisfy the growing demand for wearable applications. 1D fiber batteries bearing appealing features of miniaturization, adaptability, and weavability represent a promising solution, yet challenges remain pertaining to energy density and scalability. Herein, an ingenious densifiable functional ink is invented to fabricate scalable, flexible, and high-mass-loading fiber lithium-ion batteries (LIBs) by adopting a fast ink-extrusion technology. In the formulated ink, pyrrole-modified reduced graphene oxide is elaborately introduced and exerts multiple influences; it not only assembles carbon nanotubes and poly(vinylidene fluoride-co-hexafluoropropylene) to compose a sturdy, conductive, and agglomeration-free 3D network that realizes an ultra-high content (75 wt%) of the active materials and endows the electrode excellent flexibility but also serves as a capillary densification inducer, encouraging an extremely large linear mass loading (1.01 mg cm-1 per fiber) and packing density (782.1 mg cm-3 ). As a result, the assembled fiber LIBs deliver impressive linear and volumetric energy densities with superb mechanical compliance, demonstrating the best performance among all the reported extruded fiber batteries. This work highlights a highly effective and facile approach to fabricate high-performance fiber energy storage devices for future practical wearable applications.
Keywords: fiber batteries; flexible electronic devices; high energy density; ink-extrusion; scalability.
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