High-Purity Graphitic Carbon for Energy Storage: Sustainable Electrochemical Conversion from Petroleum Coke

Adv Sci (Weinh). 2023 Mar;10(8):e2205269. doi: 10.1002/advs.202205269. Epub 2023 Jan 22.

Abstract

The petroleum coke (PC) has been widely used as raw materials for the preparation of electrodes in aluminium electrolysis and lithium-ion batteries (LIB), during which massive CO2 gases are produced. To meet global CO2 reduction, an environmentally friendly route for utilizing PC is highly required. Here, a simple, scalable, catalyst-free process that can directly convert high-sulfur PC into graphitic nanomaterials under cathodic polarization in molten CaCl2 -LiCl at mild temperatures is proposed. The energy consumption of the proposed process is calculated to be 3 627.08 kWh t-1 , half that of the traditional graphitization process (≈7,825.21 kWh t-1 graphite). When applied as a negative electrode for LIBs, the as-converted graphite materials deliver a competitive specific capacity of ≈360 mAh g-1 (0.2 C) compared with commercial graphite. This approach has great potential to scale up for sustainably converting low-value PC into high-quality graphite for energy storage.

Keywords: energy consumption; lithium-ion batteries; molten salt; petroleum coke.