In this report, a unique methodology/process steps were followed using Sol-gel-based concept to deposit thin flame-retardant coatings on cotton fabric. Surface microstructure and compositional analysis of the coated cotton were carried out using scanning electronic microscope (SEM), which explored significant coverage of the fabric. The obtained samples were further analyzed through rupturing mechanism test and color check. Compositional investigation of the coated samples was carried through Attenuated total reflection Fourier transform infrared (ATR-FTIR) and energy-dispersive X-rays spectroscopy (EDS) analysis. Thermal analyses were carried out through Thermogravimetric analysis (TGA) and Vertical flame tests (VFT), which suggested higher resistance of the coatings obtained for 5 h and zero heat-treatment time on the cotton fabric. A 28.86% char residue was obtained for the same sample (ET-5h-RT) coupled with higher degradation temperature and excellent combustion properties.
Keywords: FTIR; TGA; UL–94; fire retardant; microstructure; sol–gel; thermal properties.