Active-clamp forward converters are applied to various medium-capacity power systems because they have a relatively simple structure and are capable of zero-voltage switching. In particular, there is the advantage that a stable output voltage can be obtained by controlling the duty ratio of the power semiconductor switch even in applications with wide input and output voltage ranges. However, the voltage stress on the power semiconductor switches due to the application of active clamp is higher than the input voltage, especially as the duty ratio increases. A three-switch active-clamp forward converter is proposed, which can overcome such shortcomings and can reduce the voltage stress of the power semiconductor switches, but it causes an increase in the DC bias of the magnetizing current and the additional conduction and switching losses. Therefore, in this paper, a voltage-stress-controllable three-switch active-clamp forward converter that can utilize both advantages of the conventional active-clamp forward converter and three-switch active clamp forward converter is proposed and verified through a prototype for 800 W battery charger.
Keywords: active clamp; forward converter; three switch.