Passive energy storing prosthetics are redesigned to improve the stored and recovered energy during different phases of the gait cycle. Furthermore, the demand of the low-cost passive prosthesis that are capable of energy storing is increasing day by day especially in underdeveloping countries. This article proposes a new passive foot design that is more energy efficient if 3D printed using thermoplastic polyurethane (TPU) material. The model is built in SOLIDWORKS®, and then the finite element analysis is conducted on ANSYS®. Two models of the foot are designed with and without Steps on the toe and heel, where the difference of Steps showed difference in the energy stored in the foot during stimulation. TPU being a flexible material with high strength and durability is chosen as the material for the 3D printed foot. The analysis performed on the foot is for an 80 kg person at different angles during the gait cycle for the K2 human activity level. The results obtained indicate high energy storage ability of TPU that is 0.044 J/Kg, comparative to other materials Hytrel, Delrin, and Carbon Fiber DA that are commonly used in passive foots.
Keywords: 3D printing; FDM technique; design for AM; finite element analysis (FEA); foot prosthesis; passive foot; thermoplastic polyurethane (TPU).
Copyright 2022, Mary Ann Liebert, Inc., publishers.