An Approximate Method for Predicting the Friction Factor of Viscoplastic Shear-Thinning Fluids in Non-Circular Channels of Regular Cross-Sections

Polymers (Basel). 2022 Dec 7;14(24):5337. doi: 10.3390/polym14245337.

Abstract

The objective of this study is to provide a straightforward generalized simple and quick method for the prediction of the friction factor for fully developed laminar flow of viscoplastic shear-thinning fluids in non-circular channels of regular cross-sections. The most frequently represented substances processed under these conditions are polymers in the processing and plastics industry. A generalized approximate method was proposed to express the relationship between the friction factor and the Reynolds number for the Herschel-Bulkley rheological model. This method uses the generalized Reynolds number for power-law fluids. Moreover, an additional simplified method for rapid engineering calculations was obtained as well. The suggested method was verified by comparing experimental data for concentric annulus found in the literature and results from simulations for concentric annulus, rectangular, square duct with a central cylindrical core and elliptical cross-sections. The results showed that the suggested methods enable us to estimate the friction factor with high accuracy for the investigated geometries.

Keywords: Herschel–Bulkley model; friction factor; laminar flow; non-circular channels; viscoplastic shear-thinning fluids.

Grants and funding

This work was supported by the grant of the Czech Science Foundation GAČR 21-07851S and the Grant Agency of the Czech Technical University in Prague within the Framework of grant number SGS 22/103/OHK2/2T/12.