Highly porous carbon black and micro/mesoporous activated carbon were impregnated with cobalt and nickel nitrates, followed by heat treatment at 850 °C in nitrogen. Detailed information about chemistry and porosity was obtained using XPS, XRD, TEM/EDX, and nitrogen adsorption. The samples were used as ORR catalysts. Marked differences in the performance were found depending on the type of carbon. Differences in surface chemistry and porosity affected the chemistry of the deposited metal species that governed the O2 reduction efficiency along with other features of the carbon supports, including electrical conductivity and porosity. While dissociating surface acidic groups promoted the high dispersion of small metal species, carbon reactivity with oxygen and acidity limited the formation of the most catalytically active Co3O4. Formation of Co3O4 on the highly conductive carbon black resulted in an excellent performance with four electrons transferred and a current density higher than that on Pt/C. When Co3O4 was not formed in a sufficient quantity, nickel metal nanoparticles promoted ORR on the Ni/Co-containing samples. The activity was also significantly enhanced by small pores that increased the ORR efficiency by strongly adsorbing oxygen, which led to its bond splitting, followed by the acceptance of four electrons.
Keywords: Ni- and Co-based catalytic centers; number of electrons transferred; oxygen reduction; porous carbons; surface chemistry.