Discovery of High-Entropy Oxide Electrocatalysts: From Thin-Film Material Libraries to Particles

Chem Mater. 2022 Dec 13;34(23):10291-10303. doi: 10.1021/acs.chemmater.2c01455. Epub 2022 Nov 17.

Abstract

Discovery of new high-entropy electrocatalysts requires testing of hundreds to thousands of possible compositions, which can be addressed most efficiently by high-throughput experimentation on thin-film material libraries. Since the conditions for high-throughput measurements ("screening") differ from more standardized methods, it is frequently a concern whether the findings from screening can be transferred to the commonly used particulate catalysts. We demonstrate the successful transfer of results from thin-film material libraries to particles of Cantor alloy oxide (Co-Cr-Fe-Mn-Ni)3O4. The chemical compositions of the libraries, all single-phase spinels, cover a wide compositional range of (Cr8.1-28.0Mn11.6-28.4Fe10.6-39.0Co11.4-36.7Ni13.5-31.4)37.7±0.6O62.3±0.6, with composition-dependent lattice constant values ranging from 0.826 to 0.851 nm. Electrochemical screening of the libraries for the oxygen evolution reaction (OER) identifies (Cr24.6±1.4Mn15.7±2.0Fe16.9±1.8Co26.1±1.9Ni16.6±1.7)37.8±0.8O62.2±1.2 as the most active composition, exhibiting an overpotential of 0.36 V at a current density of 1 mA cm-2. This "hit" in the library was subsequently synthesized in the form of particles with the same composition and crystal structure using an aerosol-based synthesis strategy. The similar OER activity of the most active thin-film composition and the derived catalyst particles validates the proposed approach of accelerated discovery of novel catalysts by screening of thin-film libraries.